Mold making
Mold Manufacturing
Mold Manufacturing
Relying on a cluster of high-precision imported processing equipment, we achieve the ultimate precision machining of mold parts. Strict process control ensures tight mold fitting and zero burrs, supporting the rapid customization of complex structures and multi-cavity precision molds. Every mold is verified by coordinate measuring machine (CMM) inspection.
Equipped with 8 precision CNC machining centers + 6 EDM electric discharge machines, and 4 high-end high-speed medium wire cutting machines, it forms an intelligent mold manufacturing unit, realizing full-process closed-loop manufacturing from mold base processing, cavity core milling, wire cutting precision molding, EDM corner cleaning, mirror processing to assembly and trial mold assembly. The standard precision mold manufacturing cycle is 15-25 days, and the comprehensive cavity tolerance is ±0.005mm. It can achieve stable mass production delivery with a daily production capacity of 200 pieces of wire cutting, meeting the long-term mass production stability requirements of high-precision injection molds.
CNC precision machining： A high-precision CNC machining center is used for precision machining of key structures such as cavities, cores, inserts, and row positions. The positioning accuracy of key molding parts is ≤0.001mm, ensuring that the fit clearance, coaxiality, flatness, and parallelism are fully up to standard, and the mold opens and closes smoothly and has a longer life.
EDM processing： Equipped with a high-performance mirror electric discharge (EDM) processing system and micro-machining capabilities, it can stably complete difficult processing such as a minimum hole diameter of 0.3mm, deep grooves/narrow bones/microstructures, etc., breaking through traditional processing limits.
Wire cutting processing： Using high-speed medium-speed wire cutting technology, the processing accuracy can reach ±0.01mm. It is especially suitable for processing microstructures, deep cavities, and special-shaped parts. It can process conductive difficult-to-machine materials such as carbide, titanium alloy, and quenched steel to solve the precision forming needs that are difficult to achieve by traditional milling.
Adhering to the process route of stress relief treatment and full-process dimensional control, we effectively control heat treatment deformation and processing stress to ensure long-term stability of mold dimensions and no deformation in mass production. Key dimensions are fully inspected using a three-dimensional coordinate measuring machine (CMM) to optimize multi-dimensionally from structural rigidity, cooling layout, exhaust rationality, and ejection smoothness. At the same time, the entire process size of wire-cut molded parts is reviewed to ensure a high one-time mold trial rate, stable mass production, and low maintenance costs.
It focuses on manufacturing high-precision injection molds for electronics, medical, automotive, optics, connectors, etc. It also provides wire cutting processing services for precision molds, electronic hardware, tool fixtures, medical equipment, and automation parts. It is especially good at delivering high-end molds with high gloss, fine structure, and high stability.
