Injection molding
Injection Molding
Injection Molding
Equipped with an automated injection molding workshop featuring servo-driven and all-electric injection molding machines, supporting two-shot molding, insert molding, and Class 10,000 cleanroom production environments. Supporting the efficient molding of various engineering plastics (such as ABS, PC, PP, etc.) with high repeatability and extremely low reject rates, meeting large-scale mass production needs.
The company is equipped with 20 precision injection molding machines, primarily using top-tier high-speed electric machine brands such as Haitian, Chen Hsong, and JSW, with a full range of tonnages from 60T to 250T, meeting the molding requirements of small precision parts and medium-sized structural parts. The daily stable capacity can reach 40,000 pieces, with single-machine capacity reaching 2,000 pieces/unit, allowing us to simultaneously undertake small-batch trial production and medium-to-large-scale scale orders. Dimensional accuracy is stably controlled within ±0.03mm, achieving a double guarantee of dimensional consistency and stability in mass production.
The entire line is equipped with a closed-loop process parameter compensation system, dynamically monitoring core process parameters such as injection pressure, packing pressure, temperature, and injection speed in real time, with automatic closed-loop fine-tuning compensation to effectively avoid molding defects such as sink marks, flash, warping, and short shots. Paired with 5-axis robotic automated production systems, it achieves unmanned part removal and orderly conveyor sorting inside air-conditioned cleanrooms, greatly reducing manual intervention and human error, guaranteeing high consistency in appearance, dimensions, and weight for every batch from the source.
Equipped with multiple special high-end molding process capabilities such as high-gloss mirror surfaces and overmolding, which can resolve customized production needs like complex structures, soft-hard combinations, and high-gloss appearances. Fully compatible with various common engineering plastics such as ABS, PC, PP, PA, PMMA, and fiber-reinforced modified materials, satisfying different product performance requirements including strength, heat resistance, flame retardancy, and weather resistance.
Utilizing air-conditioned cleanroom production environmental controls, combined with full-process quality control systems including incoming inspection, first article inspection, and routing inspection, we strictly control defect issues such as warpage deformation, color difference, burrs, and dimensional deviations. With strong equipment stability and high process reproducibility, it is suitable for the long-term stable mass production needs of industries such as precision electronics, medical devices, automotive parts, smart homes, and plastic structural components, delivering the three core advantages of fast delivery, high yields, and stable quality.
